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Siemens 3RU2116-1GC0-ZW96 — Overload Relays

Siemens 3RU2116-1GC0-ZW96 SIRIUS Thermal Overload Relay, S00

MPN3RU2116-1GC0-ZW96
Active

Siemens SIRIUS thermal overload relay, size S00, CLASS 10, 690 V rated, spring-loaded terminals, 45 x 87 x 70 mm, order code 3RU2116-1GC0-ZW96.

Source DocumentedChannel stated on listing & quote
Condition PhotosReal unit photos / video on request
WhatsApp AnswersFast human replies for machine-down parts
Worldwide DispatchDHL/FedEx — transit quoted per order
Independent China distributor & sourcing agent· Listing updated Sep 2026

Specifications

3RU2116-1GC0-ZW96 — Identification
ParameterValue
Product brand nameSIRIUS
Product designationthermal overload relay
Frame size (overload relay)S00
Combinable contactor sizesS00
Reference code (IEC 81346-2)F
3RU2116-1GC0-ZW96 — Protection & Trip
ParameterValue
Overload current setting range4.5 ... 6.3 A
Trip classCLASS 10
Overload release typethermal
3RU2116-1GC0-ZW96 — Electrical (main circuit)
ParameterValue
Rated operational current6.3 A
Poles (main circuit)3
Rated operating frequency50 ... 60 Hz
Rated insulation voltage (AC, pollution degree 3)690 V
Rated value (AC-3e), max.690 V
Rated surge withstand voltage6 kV
Main current circuitspring-loaded terminals
Power loss at rated current (hot)6.6 W
Per pole2.2 W
3RU2116-1GC0-ZW96 — Auxiliary contacts
ParameterValue
Auxiliary contacts: NO1
Auxiliary contacts: NC1
Auxiliary contacts: CO (changeover)0
Auxiliary switch short-circuit protection (required fuse)fuse gG: 6 A, quick: 10 A
Switching current at 24 V2 A
Switching current at 60 V0.3 A
Switching current at 110 V0.22 A
Switching current at 120 V3 A
Switching current at 125 V0.22 A
Switching current at 220 V0.11 A
Switching current at 230 V2 A
Switching current at 400 V1 A
3RU2116-1GC0-ZW96 — Connection & Mounting
ParameterValue
Mounting / fastening methodContactor mounting
Mounting positionany
Main-circuit connector arrangementTop and bottom
Auxiliary/control circuit connection typespring-loaded terminals
Removable aux./control terminalNo
Conductor cross-section: solid or stranded2x (0.5 ... 2.5 mm²)
Conductor cross-section: finely stranded with ferrule2x (0.5 ... 1.5 mm²), 2x (0.75 ... 2.5 mm²)
Conductor range (AWG), main contacts1x (20 ... 12)
Conductor range (AWG), auxiliary contacts2x (20 ... 14)
3RU2116-1GC0-ZW96 — Environmental
ParameterValue
Operating temperature-40 ... +70 °C
Storage temperature-55 ... +80 °C
Transport temperature-55 ... +80 °C
Relative humidity, operating10 ... 95 %
Max. installation altitude2 000 m
3RU2116-1GC0-ZW96 — Mechanical
ParameterValue
Width45 mm
Height87 mm
Depth70 mm

Product details

The relay mounts directly onto a contactor (fastening method: contactor mounting), so the entire motor starter package — contactor plus overload — occupies the same DIN-rail footprint as the contactor alone.

Motor power ratings at common voltages: 2.2 kW at 400 V, 3 kW at 500 V, and 4 kW at 690 V — these are the maximum motor sizes the relay can protect at those supply voltages when wired in a standard three-phase configuration. The integrated auxiliary switch provides signal feedback across multiple control voltages: 2 A at 24 V, 3 A at 120 V, 2 A at 230 V, and 1 A at 400 V — this covers the common control-circuit voltages found in North American and European panels, so the trip signal can be wired directly to a PLC input or a status lamp without an interposing relay. Spring-loaded terminals on the main current circuit accept 2× (0.5 to 2.5 mm²) solid or stranded wire — no screwdriver needed for the power connections, which speeds up panel wiring and eliminates the risk of loose screw terminals on high-vibration installations.

Size S00 frame: 45 mm wide, 87 mm tall, 70 mm deep. Temperature compensation is active from -40 to +60 °C, so the relay maintains its trip accuracy even when mounted near heat-generating components like contactors or drives inside a sealed cabinet.

The -ZW96 suffix indicates a special version with the "Tripped" message marking on the front face — functionally identical to the standard 3RU2116-1GC0 but with the visual indicator pre-printed for quick status identification on the panel door or in a high-density starter bank.

Frequently asked questions

What is the closest functional second-source for 3RU2116-1GC0-ZW96?

The standard 3RU2116-1GC0 (without the -ZW96 suffix) is functionally identical — same S00 frame, same CLASS 10 trip, same spring-loaded terminals — but lacks the pre-printed "Tripped" message on the front label. The 3RU2116-1FC1 is a different variant with screw terminals instead of spring-loaded terminals on the main circuit, so it will not drop into a panel wired for spring-clamp connections without re-terminating the power leads.

What compliance documentation does this relay carry?

The relay carries RoHS compliance with a substance prohibition date of October 1, 2009, and is designed to meet IEC/EN 60947-4-1 standards for thermal overload relays.

What does the "Tripped" message on the relay mean?

The -ZW96 variant has the word "Tripped" printed on the front label as a visual indicator — when the relay has operated, the reset button pops out and the message is visible through the transparent cover, giving maintenance staff an immediate status check without needing to read a small LED or test button position.

MPN
3RU2116-1GC0-ZW96