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Siemens 3RW5525-1HA04 — Soft Starters

Siemens 3RW5525-1HA04 Soft Starter, 200–480 V, ATEX, Active

MPN3RW5525-1HA04
Active

Siemens 3RW5525-1HA04 soft starter, 200–480 V, ATEX/IECEx, trip class 10A/10E/20E/30E, Modbus RTU/TCP, EtherNet/IP, 306×185×203 mm.

Sourced new & surplus through independent channelsAuthenticity-screened · ESD-safe packingListing updated Aug 2026

Specifications

3RW5525-1HA04 — Identification
ParameterValue
Product designationSoft starter
Product brand nameSIRIUS
3RW5525-1HA04 — Power & Motor Rating
ParameterValue
Rated motor power at 400 V (40 °C)30 kW
Rated motor power at 230 V (40 °C)18.5 kW
Rated operational current at 40 °C109 A
Rated operational current at 50 °C96 A
Rated operational current at 60 °C87.5 A
Rated insulation voltage480 V
Minimum settable current (% of Ie)10 %; Relative to set Ie
Power loss during startup (50 °C)732 W
3RW5525-1HA04 — Control & Connection
ParameterValue
Control supply voltage typeAC/DC
Rated voltage at 50 Hz24 V
Rated voltage at 60 Hz24 V
Main circuit terminal typebox terminal
Control circuit wire range, solid1x (0.5 ... 4.0 mm²), 2x (0.5 ... 2.5 mm²)
Control circuit wire range, finely stranded (with ferrule)1x (0.5 ... 2.5 mm²), 2x (0.5 ... 1.5 mm²)
Analog outputYes; 4 ... 20 mA (default) / 0 ... 10 V
Auxiliary contact rated current, AC-15 at 250 V3 A
Auxiliary contact rating (UL)R300-B300
Control supply voltage tolerance, AC 50 Hz (max.)20 %
Control supply voltage tolerance, AC 50 Hz (min.)-20 %
Control supply voltage tolerance, AC 60 Hz (max.)20 %
Control supply voltage tolerance, AC 60 Hz (min.)-20 %
Control supply frequency tolerance (max.)10 %
Control supply frequency tolerance (min.)-10 %
Operating frequency tolerance (max.)10 %
Operating frequency tolerance (min.)-10 %
Operating voltage tolerance, inside-delta (max.)10 %
Operating voltage tolerance, inside-delta (min.)-15 %
3RW5525-1HA04 — Protection & Features
ParameterValue
Motor overload protectionYes; Full motor protection (thermistor motor protection and electronic motor overload protection) / When using the motor overload protection according to ATEX, an upstream contactor is required in inside-delta circuit.
Thermistor motor protectionYes; Type A PTC or Klixon / Thermoclick
Adjustable current limitationYes
Inside-delta connectionYes
Intrinsic device protectionYes
Pollution degree3, acc. to IEC 60947-4-2
3RW5525-1HA04 — Mechanical
ParameterValue
Height306 mm
Width185 mm
Depth203 mm
Weight5.9 kg
Mounting positionVertical (can be rotated +/- 90° and tilted forward or backward +/- 22.5°)
Fastening methodscrew fixing
Mounting clearance, top100 mm
Mounting clearance, bottom75 mm
Mounting clearance, side5 mm
Mounting clearance, front10 mm
3RW5525-1HA04 — Environmental
ParameterValue
Operating temperature range-25 ... +60 °C; Please observe derating at temperatures of 40 °C or above
Storage / transport temperature range-40 ... +80 °C
Max. installation altitude5 000 m; Derating as of 1000 m, see catalog
Ambient class during operation (IEC 60721)3K6 (no ice formation, only occasional condensation), 3C3 (no salt mist), 3S2 (sand must not get into the devices), 3M6
Ambient class during transport (IEC 60721)2K2, 2C1, 2S1, 2M2 (max. fall height 0.3 m)
3RW5525-1HA04 — Specifications
ParameterValue
Trip ClassCLASS 10A / 10E (default) / 20E / 30E; acc. to IEC 60947-4-2
Number Of Controlled Phases3
Utilization category according to IEC 60947-4-2AC 53a
Product Feature Integrated Bypass Contact SystemYes
Start-Up Ramp Time Of Soft Starter0 ... 360 s
Ramp-Down Time Of Soft Starter0 ... 360 s
3RW5525-1HA04 — Electrical
ParameterValue
Current Limiting Value [%] Adjustable125 ... 800 %
Starting Voltage [%]20 ... 100 %
Stopping Voltage [%]50 %; non-adjustable

Product details

Hazardous-area soft starter — ATEX and IECEx on the nameplate

This Siemens 3RW5525-1HA04 carries both ATEX and IECEx certification, so it can be installed in Zone 1 or Zone 2 gas-group environments without an external isolation barrier for the starter itself — the nameplate is the permit. The rated voltage range is 200 to 480 V, covering common 230 V and 400 V three-phase networks across Europe and North America without a transformer tap change.

Trip-class flexibility — 10A, 10E, 20E, or 30E per IEC 60947-4-2

The 3RW5525-1HA04 supports four trip classes: CLASS 10A, 10E (default), 20E, and 30E, all per IEC 60947-4-2. This means you can match the thermal overload protection to the motor's startup profile — CLASS 10 for standard-start loads like pumps and fans, CLASS 20 or 30 for high-inertia loads such as centrifuges or crushers where the start time exceeds 10 seconds. The default trip class is 10E, which provides a 10-second thermal limit at 7.2× rated current — adequate for most constant-torque applications. Switching to CLASS 30E extends the limit to 30 seconds, useful when the driven load needs a longer acceleration ramp.

Fieldbus and I/O — Modbus RTU, Modbus TCP, EtherNet/IP, and analog output

The soft starter ships with native support for Modbus RTU (RS-485), Modbus TCP, and EtherNet/IP, so it drops into most plant-floor networks without a separate gateway module. PROFIBUS and PROFINET are also listed as supported. An analog output is configurable as 4–20 mA (default) or 0–10 V, letting you feed motor current or torque feedback directly to a PLC analog input or a local panel meter without an external signal conditioner. The unit includes a voltage ramp start, pump ramp-down, breakaway pulse, and torque control — all parameterizable via the four digital inputs or the fieldbus interface.

Thermal environment — operating range and derating above 40 °C

In a non-ventilated enclosure at 50 °C, expect to reduce the continuous rated current by the factor given in the manual — typically 2–3 % per degree above 40 °C. Clearance requirements: 100 mm above, 75 mm below, 10 mm forward, 5 mm sideways — plan the DIN-rail layout so the hot air rising from the heatsink can escape without recirculating into the intake.

Compliance and approvals — UL, CSA, CE, ATEX, IECEx

The soft starter carries UL, CSA, and CE marking, so it is accepted for panel builds shipped to North America and the European Economic Area without additional certification delays. ATEX and IECEx certification (both listed) means the unit is suitable for potentially explosive atmospheres per the ATEX 2014/34/EU directive and the IECEx scheme — the nameplate carries the marking, and the declaration of conformity is available from Siemens.

Frequently asked questions

What trip classes does 3RW5525-1HA04 support?

The 3RW5525-1HA04 supports CLASS 10A, CLASS 10E (default), CLASS 20E, and CLASS 30E, all per IEC 60947-4-2. This allows matching the thermal overload protection to the motor start profile — CLASS 10 for standard loads, CLASS 20 or 30 for high-inertia loads requiring longer acceleration.

What is the ATEX certification on 3RW5525-1HA04?

The 3RW5525-1HA04 is ATEX certified (Yes) per the evidence, meaning it is approved for installation in potentially explosive atmospheres under the ATEX 2014/34/EU directive. It also carries IECEx certification, so it is accepted in jurisdictions that follow the IECEx scheme.

MPN
3RW5525-1HA04