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Siemens 3RW5525-1HF04 — Soft Starters

Siemens 3RW5525-1HF04 Soft Starter, 200-480 V, ATEX

MPN3RW5525-1HF04
Active

Siemens 3RW5525-1HF04 SIRIUS soft starter, 200-480 V, ATEX/IECEx, Modbus RTU, selectable trip class 10A/10E/20E/30E per IEC 60947-4-2, UL/CSA.

Sourced new & surplus through independent channelsAuthenticity-screened · ESD-safe packingListing updated Aug 2026

Specifications

3RW5525-1HF04 — Identification
ParameterValue
Product designationFailsafe soft starters
Product brand nameSIRIUS
3RW5525-1HF04 — Power & Motor Rating
ParameterValue
Rated motor power at 400 V (40 °C)30 kW
Rated motor power at 230 V (40 °C)18.5 kW
Rated operational current at 40 °C109 A
Rated operational current at 50 °C96 A
Rated operational current at 60 °C87.5 A
Rated insulation voltage480 V
Minimum settable current (% of Ie)10 %; Relative to set Ie
Power loss during startup (50 °C)732 W
3RW5525-1HF04 — Control & Connection
ParameterValue
Control supply voltage typeAC/DC
Rated voltage at 50 Hz24 V
Rated voltage at 60 Hz24 V
Main circuit terminal typebox terminal
Control circuit wire range, solid1x (0.5 ... 4.0 mm²), 2x (0.5 ... 2.5 mm²)
Control circuit wire range, finely stranded (with ferrule)1x (0.5 ... 2.5 mm²), 2x (0.5 ... 1.5 mm²)
Analog outputYes; 4 ... 20 mA (default) / 0 ... 10 V
Auxiliary contact rated current, AC-15 at 250 V3 A
Auxiliary contact rating (UL)R300-B300
Control supply voltage tolerance, AC 50 Hz (max.)20 %
Control supply voltage tolerance, AC 50 Hz (min.)-20 %
Control supply voltage tolerance, AC 60 Hz (max.)20 %
Control supply voltage tolerance, AC 60 Hz (min.)-20 %
Control supply frequency tolerance (max.)10 %
Control supply frequency tolerance (min.)-10 %
Operating frequency tolerance (max.)10 %
Operating frequency tolerance (min.)-10 %
Operating voltage tolerance, inside-delta (max.)10 %
Operating voltage tolerance, inside-delta (min.)-15 %
3RW5525-1HF04 — Protection & Features
ParameterValue
Motor overload protectionYes; Full motor protection (thermistor motor protection and electronic motor overload protection) / When using the motor overload protection according to ATEX, an upstream contactor is required in inside-delta circuit.
Thermistor motor protectionYes; Type A PTC or Klixon / Thermoclick
Adjustable current limitationYes
Inside-delta connectionYes
Intrinsic device protectionYes
Pollution degree3, acc. to IEC 60947-4-2
3RW5525-1HF04 — Mechanical
ParameterValue
Height306 mm
Width185 mm
Depth203 mm
Weight5.9 kg
Mounting positionVertical (can be rotated +/- 90° and tilted forward or backward +/- 22.5°)
Fastening methodscrew fixing
Mounting clearance, top100 mm
Mounting clearance, bottom75 mm
Mounting clearance, side5 mm
Mounting clearance, front10 mm
3RW5525-1HF04 — Environmental
ParameterValue
Operating temperature range-25 ... +60 °C; Please observe derating at temperatures of 40 °C or above
Storage / transport temperature range-40 ... +80 °C
Max. installation altitude2 000 m; Derating as of 1000 m, see catalog
Ambient class during operation (IEC 60721)3K6 (no ice formation, only occasional condensation), 3C3 (no salt mist), 3S2 (sand must not get into the devices), 3M6
Ambient class during transport (IEC 60721)2K2, 2C1, 2S1, 2M2 (max. fall height 0.3 m)
3RW5525-1HF04 — Specifications
ParameterValue
Trip ClassCLASS 10A / 10E (default) / 20E / 30E; acc. to IEC 60947-4-2
Number Of Controlled Phases3
Utilization category according to IEC 60947-4-2AC 53a
Product Feature Integrated Bypass Contact SystemYes
Start-Up Ramp Time Of Soft Starter0 ... 360 s
Ramp-Down Time Of Soft Starter0 ... 360 s
3RW5525-1HF04 — Electrical
ParameterValue
Current Limiting Value [%] Adjustable125 ... 800 %
Starting Voltage [%]20 ... 100 %
Stopping Voltage [%]50 %; non-adjustable

Product details

Voltage range and trip-class flexibility

The 3RW5525-1HF04: Rated 200... 480 V, covering the common low-voltage motor bus without an autotransformer tap change. The trip class defaults to CLASS 10A / 10E per IEC 60947-4-2, with selectable 20E or 30E for high-inertia loads that need a longer acceleration ramp. The voltage ramp and torque control features let you dial in the start profile — breakaway pulse for stuck conveyors, pump ramp down to eliminate water hammer on stop. This is a soft starter that handles both normal and high-inertia starts from one unit.

Fieldbus and analog interface onboard

Comes with Modbus RTU as standard. PROFIBUS, Modbus TCP, and EtherNet/IP are also listed — pick the protocol that matches your controller without an add-on module. The analog output defaults to 4... 20 mA and can be switched to 0... 10 V, useful for feeding a local meter or PLC analog card. PROFIenergy support (with PROFINET communication modules) lets the starter participate in energy-management shutoff sequences during idle periods. The trace function and event log help pin down start-fault root cause without a separate data logger.

ATEX and hazardous-area deployment

ATEX and IECEx certified — this unit is listed for use in explosive atmospheres when paired with an appropriate motor and enclosure. The safe state on trip is open load circuit, which removes power from the motor terminals in a fault condition, a requirement for gas-group installations. UL and CSA approvals cover North American panel builds. The screw-terminal power connections are the standard choice for field wiring in both IEC and NEC installations.

Panel integration and cooling clearances

Width 185 mm, height 306 mm, depth 203 mm — fits a standard 600 mm deep enclosure with room for the incoming cable bend radius. Minimum clearance: 100 mm above, 75 mm below, 10 mm front, 5 mm sides, and 0 mm back. That 100 mm upward gap is critical for hot-air convection; stacking units tighter will derate the continuous current. The DC braking function allows controlled deceleration on high-inertia loads without a separate braking resistor. Auto-reset and remote reset let the starter re-start after a cleared fault without an operator walking to the panel — useful for remote pumping stations.

Frequently asked questions

What trip classes does 3RW5525-1HF04 support?

It supports CLASS 10A / 10E as default, with selectable CLASS 20E and CLASS 30E per IEC 60947-4-2.

Does 3RW5525-1HF04 have ATEX certification?

Yes, ATEX and IECEx certifications are listed. The safe state on fault is open load circuit, which meets the de-energisation requirement for gas-group hazardous areas.

What fieldbus protocols does 3RW5525-1HF04 support?

Modbus RTU is onboard as standard. Modbus TCP, PROFIBUS, and EtherNet/IP are also supported. PROFINET with PROFIenergy is available when paired with the PROFINET High-Feature communication module.

MPN
3RW5525-1HF04