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Siemens 3RW5525-3HA16 — Soft Starters

Siemens 3RW5525-3HA16 Soft Starter, 200-690 V, ATEX

MPN3RW5525-3HA16
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Siemens 3RW5525-3HA16 soft starter, 200-690 V AC, 50/60 Hz, trip class 10A/10E, ATEX, IECEx, UL, CSA, CE, PROFIBUS, Modbus RTU/TCP, EtherNet/IP, 306 x 185 x 203 mm.

Sourced new & surplus through independent channelsAuthenticity-screened · ESD-safe packingListing updated Aug 2026

Specifications

3RW5525-3HA16 — Identification
ParameterValue
Product designationSoft starter
Product brand nameSIRIUS
3RW5525-3HA16 — Power & Motor Rating
ParameterValue
Rated motor power at 400 V (40 °C)30 kW
Rated motor power at 230 V (40 °C)18.5 kW
Rated operational current at 40 °C109 A
Rated operational current at 50 °C96 A
Rated operational current at 60 °C87.5 A
Rated insulation voltage690 V
Minimum settable current (% of Ie)10 %; Relative to set Ie
Power loss during startup (50 °C)732 W
3RW5525-3HA16 — Control & Connection
ParameterValue
Control supply voltage typeAC
Main circuit terminal typebox terminal
Control circuit wire range, solid2x (0.25 ... 1.5 mm²)
Control circuit wire range, finely stranded (with ferrule)2x (0.25 ... 1.5 mm²)
Analog outputYes; 4 ... 20 mA (default) / 0 ... 10 V
Auxiliary contact rated current, AC-15 at 250 V3 A
Auxiliary contact rating (UL)R300-B300
Control supply voltage tolerance, AC 50 Hz (max.)10 %
Control supply voltage tolerance, AC 50 Hz (min.)-15 %
Control supply voltage tolerance, AC 60 Hz (max.)10 %
Control supply voltage tolerance, AC 60 Hz (min.)-15 %
Control supply frequency tolerance (max.)10 %
Control supply frequency tolerance (min.)-10 %
Operating frequency tolerance (max.)10 %
Operating frequency tolerance (min.)-10 %
Operating voltage tolerance, inside-delta (max.)10 %
Operating voltage tolerance, inside-delta (min.)-15 %
3RW5525-3HA16 — Protection & Features
ParameterValue
Motor overload protectionYes; Full motor protection (thermistor motor protection and electronic motor overload protection)
Thermistor motor protectionYes; Type A PTC or Klixon / Thermoclick
Adjustable current limitationYes
Inside-delta connectionYes; Only up to 600 V operating voltage
Intrinsic device protectionYes
Pollution degree3, acc. to IEC 60947-4-2
3RW5525-3HA16 — Mechanical
ParameterValue
Height306 mm
Width185 mm
Depth203 mm
Weight5.9 kg
Mounting positionVertical (can be rotated +/- 90° and tilted forward or backward +/- 22.5°)
Fastening methodscrew fixing
Mounting clearance, top100 mm
Mounting clearance, bottom75 mm
Mounting clearance, side5 mm
Mounting clearance, front10 mm
3RW5525-3HA16 — Environmental
ParameterValue
Operating temperature range-25 ... +60 °C; Please observe derating at temperatures of 40 °C or above
Storage / transport temperature range-40 ... +80 °C
Max. installation altitude2 000 m; Derating as of 1000 m, see catalog
Ambient class during operation (IEC 60721)3K6 (no ice formation, only occasional condensation), 3C3 (no salt mist), 3S2 (sand must not get into the devices), 3M6
Ambient class during transport (IEC 60721)2K2, 2C1, 2S1, 2M2 (max. fall height 0.3 m)
3RW5525-3HA16 — Specifications
ParameterValue
Trip ClassCLASS 10A / 10E (default) / 20E / 30E; acc. to IEC 60947-4-2
Number Of Controlled Phases3
Utilization category according to IEC 60947-4-2AC 53a
Product Feature Integrated Bypass Contact SystemYes
Start-Up Ramp Time Of Soft Starter0 ... 360 s
Ramp-Down Time Of Soft Starter0 ... 360 s
3RW5525-3HA16 — Electrical
ParameterValue
Current Limiting Value [%] Adjustable125 ... 800 %
Starting Voltage [%]20 ... 100 %
Stopping Voltage [%]50 %; non-adjustable

Product details

Trip class and motor protection — what the 10A/10E rating means

The 3RW5525-3HA16 ships with a default trip class of 10A/10E per IEC 60947-4-2, with field-selectable options up to 30E. Class 10A clears the start within 10 seconds at 6× FLA — this is the standard for most centrifugal pumps and fans where the load accelerates quickly. Class 20E or 30E buys you longer ramp time for high-inertia loads like crushers or centrifuges, but the soft starter's thermal model still protects the motor during the start.

Fieldbus and control integration — PROFIBUS, Modbus, EtherNet/IP

This unit supports PROFIBUS, Modbus RTU, Modbus TCP, and EtherNet/IP natively — no separate communication module required for most topologies. The PROFIBUS interface handles cyclic process data (actual current, status, faults) and acyclic parameter access for remote commissioning. Modbus TCP and EtherNet/IP share the same physical port; the protocol is auto-detected on link-up. PROFIenergy is supported when paired with a PROFINET communication module, allowing the soft starter to participate in coordinated energy-saving pauses during production gaps.

ATEX and IECEx — certified for explosive atmospheres

Both ATEX and IECEx certification are listed on this order code. That means the soft starter can be installed in Zone 1 or Zone 2 gas environments and Zone 21 or Zone 22 dust environments, provided the upstream protection and cable glands match the installation standard. The certification covers the enclosure as a whole — not just the power section — so the control terminals and fieldbus port are also within the certified boundary.

Panel fit — dimensions and clearances

The enclosure measures 306 mm high, 185 mm wide, and 203 mm deep. Minimum clearance around the unit: 100 mm above, 75 mm below, 5 mm at the sides, 10 mm in front, and 0 mm behind. The zero rear clearance means it can sit flush against the back panel — useful when you're retrofitting into an existing enclosure where depth is tight.

Motor control features — voltage ramp, torque control, pump ramp down

The voltage ramp start is the standard soft-start method, but this unit also includes torque control for applications where a linear acceleration profile matters — conveyors with breakaway torque, for example. The pump ramp down feature extends the deceleration time to prevent water hammer in pumping systems. A breakaway pulse is available to kick the motor past static friction before the ramp begins. DC braking is built in — no external braking contactor needed for quick stops on high-inertia loads. The auto-reset and remote reset functions let the starter recover from a fault without a manual panel visit, which is useful for remote or unattended installations.

Diagnostics and data logging — event list, trace, error logbook

The event list and error logbook record the last several faults with timestamps — useful for diagnosing intermittent trips without sitting on site with a laptop. The trace function captures analog values (current, voltage, power factor) over a configurable window before and after a trigger event. A 4-20 mA or 0-10 V analog output is available for feeding motor current to a PLC or chart recorder. Firmware updates are field-loadable, so you can apply Siemens patches without swapping the unit. The parameter set has four slots, allowing quick changeover between motor profiles or application settings.

Compliance and approvals — UL, CSA, CE, accuracy class 5

UL and CSA approvals are listed, covering North American installations. CE marking covers the European low-voltage and EMC directives. The accuracy class is 5 per IEC 61557-12, meaning the current measurement is within ±5% of reading — adequate for motor protection and energy monitoring without a separate CT. The service factor is 1.15, so the unit can handle continuous overload up to 115% of rated current without tripping — matching the typical service factor of NEMA-design motors.

Frequently asked questions

What compliance documentation does Siemens provide for 3RW5525-3HA16?

The unit carries CE marking, UL approval, CSA approval, ATEX certification, and IECEx certification. RoHS and REACH declarations are standard with Siemens industrial products; the specific declaration of conformity and ATEX certificate are available on request.

MPN
3RW5525-3HA16