Skip to main content
Siemens 3RW5546-2HF04 — Soft Starters

Siemens 3RW5546-2HF04 Soft Starter, 200-480 V, ATEX, IECEx

MPN3RW5546-2HF04
Active

Siemens 3RW5546-2HF04 soft starter, 200-480 V rated voltage, ATEX and IECEx certified, trip class 10A/10E/20E/30E per IEC 60947-4-2, UL and CSA approved, multi-protocol fieldbus support.

StockContact for availability
Lead timeIn Stock wk
MOQ1 pcs
Sourced new & surplus through independent channelsAuthenticity-screened · ESD-safe packingListing updated Jul 2026
How we verify every order →

Specifications

Identification

3RW5546-2HF04 — Identification
ParameterValue
Product designationFailsafe soft starters
Product brand nameSIRIUS

Power & Motor Rating

3RW5546-2HF04 — Power & Motor Rating
ParameterValue
Rated motor power at 400 V (40 °C)200 kW
Rated motor power at 230 V (40 °C)110 kW
Rated operational current at 40 °C641 A
Rated operational current at 50 °C568 A
Rated operational current at 60 °C519 A
Rated insulation voltage480 V
Minimum settable current (% of Ie)10 %; Relative to set Ie
Power loss during startup (50 °C)4 694 W

Control & Connection

3RW5546-2HF04 — Control & Connection
ParameterValue
Control supply voltage typeAC/DC
Rated voltage at 50 Hz24 V
Rated voltage at 60 Hz24 V
Main circuit terminal typebusbar connection
Control circuit wire range, solid2x (0.25 ... 1.5 mm²)
Control circuit wire range, finely stranded (with ferrule)2x (0.25 ... 1.5 mm²)
Analog outputYes; 4 ... 20 mA (default) / 0 ... 10 V
Auxiliary contact rated current, AC-15 at 250 V3 A
Auxiliary contact rating (UL)R300-B300
Control supply voltage tolerance, AC 50 Hz (max.)20 %
Control supply voltage tolerance, AC 50 Hz (min.)-20 %
Control supply voltage tolerance, AC 60 Hz (max.)20 %
Control supply voltage tolerance, AC 60 Hz (min.)-20 %
Control supply frequency tolerance (max.)10 %
Control supply frequency tolerance (min.)-10 %
Operating frequency tolerance (max.)10 %
Operating frequency tolerance (min.)-10 %
Operating voltage tolerance, inside-delta (max.)10 %
Operating voltage tolerance, inside-delta (min.)-15 %

Protection & Features

3RW5546-2HF04 — Protection & Features
ParameterValue
Motor overload protectionYes; Full motor protection (thermistor motor protection and electronic motor overload protection) / When using the motor overload protection according to ATEX, an upstream contactor is required in inside-delta circuit.
Thermistor motor protectionYes; Type A PTC or Klixon / Thermoclick
Adjustable current limitationYes
Inside-delta connectionYes
Intrinsic device protectionYes
Pollution degree3, acc. to IEC 60947-4-2

Mechanical

3RW5546-2HF04 — Mechanical
ParameterValue
Height393 mm
Width210 mm
Depth203 mm
Weight10.9 kg
Mounting positionVertical (can be rotated +/- 90° and tilted forward or backward +/- 22.5°)
Fastening methodscrew fixing
Mounting clearance, top100 mm
Mounting clearance, bottom75 mm
Mounting clearance, side5 mm
Mounting clearance, front10 mm

Environmental

3RW5546-2HF04 — Environmental
ParameterValue
Operating temperature range-25 ... +60 °C; Please observe derating at temperatures of 40 °C or above
Storage / transport temperature range-40 ... +80 °C
Max. installation altitude2 000 m; Derating as of 1000 m, see catalog
Ambient class during operation (IEC 60721)3K6 (no ice formation, only occasional condensation), 3C3 (no salt mist), 3S2 (sand must not get into the devices), 3M6
Ambient class during transport (IEC 60721)2K2, 2C1, 2S1, 2M2 (max. fall height 0.3 m)

Specifications

3RW5546-2HF04 — Specifications
ParameterValue
Trip ClassCLASS 10A / 10E (default) / 20E / 30E; acc. to IEC 60947-4-2
Number Of Controlled Phases3
Utilization category according to IEC 60947-4-2AC 53a
Product Feature Integrated Bypass Contact SystemYes
Start-Up Ramp Time Of Soft Starter0 ... 360 s
Ramp-Down Time Of Soft Starter0 ... 360 s

Electrical

3RW5546-2HF04 — Electrical
ParameterValue
Current Limiting Value [%] Adjustable125 ... 800 %
Starting Voltage [%]20 ... 100 %
Stopping Voltage [%]50 %; non-adjustable

Product details

Hazardous-area motor starting with ATEX and IECEx certification

This Siemens 3RW5546-2HF04 soft starter carries both ATEX and IECEx certification, per the specification, making it suitable for motor starting in explosive atmospheres where equipment must meet the ATEX directive or IECEx scheme requirements. The rated voltage range of 200 to 480 V covers the common low-voltage networks across global industrial installations, and the unit is UL and CSA approved for North American panel acceptance.

Trip class flexibility per IEC 60947-4-2

The trip class is configurable as CLASS 10A, 10E (default), 20E, or 30E according to IEC 60947-4-2, which governs the maximum permissible stall time before the soft starter trips — CLASS 10A/10E for standard starting duty, 20E for higher-inertia loads, and 30E for very high-inertia loads such as centrifuges or crushers. A service factor of 1.15 allows continuous operation at 115% of the motor nameplate rating without exceeding thermal limits, per the datasheet figure.

Multi-protocol fieldbus integration

The soft starter supports PROFIBUS, Modbus RTU, Modbus TCP, and EtherNet/IP, as evidenced by the specification, enabling direct connection to most common industrial networks without additional gateways. PROFIenergy is supported in connection with PROFINET Standard and PROFINET High-Feature communication modules, allowing energy-saving shutdown of loads during production pauses.

Advanced motor control and diagnostics

Features include DC braking, voltage ramp, pump ramp down, torque control, and breakaway pulse — the pump ramp down function is particularly useful for preventing water hammer in pump applications by gradually reducing motor torque during stop. The unit includes an event list, error logbook, trace function, and analog output configurable as 4-20 mA or 0-10 V, per the specification, for detailed commissioning and fault analysis.

Panel integration and clearance dimensions

Physical dimensions are 210 mm width, 393 mm height, and 203 mm depth, with required clearances of 100 mm upwards, 10 mm forwards, 0 mm backwards, 75 mm downwards, and 5 mm at the side — these must be respected for adequate ventilation and safe operation. The unit uses screwless terminals (not screw terminal), so appropriate crimp tools and ferrules are needed for field wiring.

Frequently asked questions

What compliance documentation does Siemens provide for 3RW5546-2HF04?

Per the specification, the unit carries CE marking, UL approval, CSA approval, ATEX certification, and IECEx certification. These cover the regulatory requirements for European, North American, and hazardous-area installations.

What is the ATEX certification on this soft starter?

The ATEX field is marked 'Yes' in the specification, indicating the unit is certified for use in potentially explosive atmospheres under the ATEX directive. The IECEx certification is also present, providing global hazardous-area acceptance.

Will the 3RW5546-2HF04 drop into a panel specified around 6ED1052-1MD08-0BA1 without rewiring?

A full panel layout and wiring review would be required before substitution.

How can I order the 3RW5546-2HF04 or check availability?

Submit an RFQ to confirm current availability and pricing for your required quantity.

MPN
3RW5546-2HF04