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Siemens 3RU6116-1FB1 — Overload Relays

Siemens 3RU6116-1FB1 SIRIUS Thermal Overload Relay, 3.5-5 A,

MPN3RU6116-1FB1

Siemens SIRIUS thermal overload relay, 3.5...5.0 A adjustable, Trip Class 10, Size S00, screw-type terminals, stand-alone installation.

Sourced new & surplus through independent channelsAuthenticity-screened · ESD-safe packingListing updated Aug 2026

Specifications

3RU6116-1FB1 — Identification
ParameterValue
Product brand nameSIRIUS
Product designationThermal overload relay
Combinable contactor sizesS00
3RU6116-1FB1 — Protection & Trip
ParameterValue
Overload current setting range3.5 ... 5 A
Trip classCLASS 10
Overload release typethermal
3RU6116-1FB1 — Electrical (main circuit)
ParameterValue
Rated operational current5 A
Poles (main circuit)3
Rated operating frequency50 ... 60 Hz
Rated insulation voltage (AC, pollution degree 3)690 V
Rated surge withstand voltage6 kV
Main current circuitscrew-type terminals
Power loss at rated current (hot)6.6 W
Per pole2.2 W
3RU6116-1FB1 — Auxiliary contacts
ParameterValue
Switching current at 24 V2 A
Switching current at 110 V0.22 A
Switching current at 230 V2 A
3RU6116-1FB1 — Connection & Mounting
ParameterValue
Mounting / fastening methodstand-alone installation
Mounting positionany
Main-circuit connector arrangementTop and bottom
Auxiliary/control circuit connection typescrew-type terminals
Conductor cross-section: solid or stranded2x (0.5 ... 1.5 mm²), 2x (0.75 ... 2.5 mm²)
Conductor cross-section: finely stranded with ferrule2x (0.5 ... 1.5 mm²), 2x (0.75 ... 2.5 mm²)
Conductor range (AWG), main contacts2x (20 ... 16), 2x (20 ... 18), 2x 12
Conductor range (AWG), auxiliary contacts2x (20 ... 16), 2x (18 ... 14)
3RU6116-1FB1 — Environmental
ParameterValue
Operating temperature-40 ... +70 °C
Transport temperature-55 ... +80 °C
Relative humidity, operating0 ... 90 %
Max. installation altitude2 000 m
3RU6116-1FB1 — Mechanical
ParameterValue
Width45 mm
Height89 mm
Depth80 mm

Product details

It provides Class 10 tripping for motors drawing between 3.5 and 5.0 A full-load current — the adjustable current response value is set via a dial on the front face. The thermal bimetallic element tracks motor heating directly, so it protects against sustained overcurrents without nuisance tripping on brief starting inrush, as long as the start time stays within the Class 10 curve.

The adjustable range of 3.5...5.0 A is the first thing to check against your motor nameplate FLA. If your motor draws 4.2 A, this relay lands in the middle of its range — that is the sweet spot for accurate thermal protection. If your motor has a long acceleration time (high-inertia loads like centrifuges), you would need a Class 20 or 30 relay instead. The 6 kV surge voltage resistance means it handles typical industrial transient spikes without flashover. Operating frequency is 50...60 Hz — fine for any standard mains supply worldwide. Power dissipation is 6.1 W typical total, with 2.2 W per pole and 6.6 W at rated current in hot operating state. That is modest heat for a panel — no forced cooling needed in a standard enclosure, but keep the 6 mm side spacing to grounded parts for natural convection.

This relay is designed for stand-alone installation — it does not snap directly onto a contactor coil assembly. The Size S00 designation means it shares the same mounting footprint as S00 contactors, so it fits neatly into a standard control panel layout. Dimensions are 89 mm high, 45 mm wide, 80 mm deep. Wire termination accepts 2× (0.5...1.5 mm²) solid or 2× (0.75...2.5 mm²) stranded for the main circuit, and 2× (20...16) AWG or 2× (20...18) AWG for auxiliary contacts. Tightening torque for main contact screws is 0.8...1.2 N·m — use a torque screwdriver to avoid terminal damage. The electrical connectors for the main circuit are arranged top and bottom, which keeps wiring straight and avoids crossing phases.

Environmental limits and approvals

Relative humidity during operation is 0...90 %. Shock resistance is 8 g for 11 ms per IEC 60068-2-27. Maximum installation altitude is 2 000 m above sea level — above that, derate the current-carrying capacity per the manufacturer's guidelines. The relay carries a substance prohibitance date of 05/01/2012, indicating RoHS compliance for that cut-off.

Frequently asked questions

What is the adjustable current range of this overload relay?

The adjustable current response value is 3.5...5.0 A. Set the dial to match the motor nameplate full-load amps.

What Trip Class is the 3RU6116-1FB1?

It is Trip Class 10, meaning it will trip within 10 seconds at 7.2× the current setting. Suitable for standard motor starting duty.

Does the 3RU6116-1FB1 replace the 6ES7221-1BH32-0XB0?

No. The 6ES7221-1BH32-0XB0 is a Siemens SIMATIC S7-1200 digital input module — a completely different product class. The 3RU6116-1FB1 is a thermal overload relay for motor protection; it cannot drop into a panel specified for a PLC I/O module without a full redesign of that part of the circuit.

MPN
3RU6116-1FB1